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mirror cell
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PLOP calculations suggested a
six point mirror cell would be quite sufficient for the 254 mm
(10 inch), 24 mm thickness f 4.8 mirror.
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What follows is the original version, I have since found out that there is a reason glued aluminium cells haven't found widespread use in the ATM community, yet:
To unite the threefold rotational symmetry of the mirror support with the fourfold rotational
symmetry of the truss assembly I chose a hexagon, made from 20 mm square aluminium tubing with
four arms that connect to the lower ring.
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Since I wanted to make as much as possible myself and it would have been quite expensive to have the
structure welded I decided to try and glue the mirror cell. I used a high strength epoxy (brandname
UHU Endfest 300) and the following procedure:
- first I degreased the parts with acetone,
- then applied the epoxy
- assembled and fixed the parts with duct tape
- and baked the whole thing in the oven at 180 °C for five minutes
This resulted in reasonably
strong connections, although I have to say that in two cases the connections failed and had to be redone.
How strong the pieces bond together can be seen here:
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The toolbox weighs around 15 Kg and applies the force perpendicular to the glued connection.
However, it cannot take a sharp blow easily. If you really want to break it, it is quite easy to do by
knocking the part off with a hammer. But I hope within the usual mode of usage it is sufficiently strong.
Time will tell…
And time did tell...
After a couple of observing sessions over the last autumn and winter I had another connection failure (one piece of the hexagon including the arm broke off) of and I decided to redo the holder for the bars from 9 mm plywood from my scrap box. This has since withstood all my destruction attempts (including rough handling of the OTA, bumping the cell rather sporty on our porch floor etc.).
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The three bars to hold the mirror are made from 5 mm thickness aluminium. They are glued to roller
skate bearings (ABEC 5) which serve as the pivot to minimise stiction. The bearings have very small
axial play so I hope when the mirror is rtv’d to the cell it won’t need lateral support. This is a
necessity as I want to be able to rotate the whole OTA around the longitudinal axis, which cannot be
done with the conventional cell design with a separate lateral support (sling, wire etc.)
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An additional benefit is the negative altitude capability for daytime observations
(imagine your watching ships along the coastline of the Pacific ocean somewhere in New Zealand…)
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